We do not only rely on the know-how of our employees but also on tested software packages, which we operate on the latest hardware based on the current state of the art. With the help of special software from leading manufacturers, Wave Engineering can offer a wide range of services.

From more engine output with implementation of the calculation, all the way to efficient development of a headlight - Wave Engineering gladly takes on all challenges and supports its customers with the development of each individual component. And what can we do for you?

Our services in the field of engine development:

• Engine performance: Prediction of motor parameters (e.g. performance, space or torque) and optimization of the entire engine together with design and application
• Structure of the models and comparison with the measurements
• Analysis and optimization of internal operation of the engine with appropriate documentation
• WAVE-RT: Real-time simulation for the development of control algorithm in the area of SiL (Software-in-the-Loop) and HiL (Hardware-in-the-Loop).

Our services in the field of the development of intake and exhaust systems:

• Design of the intake and exhaust systems for improved noise reduction and sound quality
• Graphical models for the construction of prototypes

Our services in the field of 1D/3D coupling:

• Stationary 1D/3D simulation of intake systems
• Stationary 1D/3D simulation of exhaust systems including exhaust aftertreatment
• Non-stationary coupled simulations for a more precise analysis of the intake systems
• Improvement of air/fuel mixing in the cylinder
• A more uniform saturation via the cylinders
• Improvement of exhaust gas recirculation

Our services in the field of multi-body simulation:

• Structure of MBS components and complete vehicle models with MSC Adams/Car
• Planning, implementation and evaluation of simulations on complete vehicle models
• Development of test maneuvers to cover the customer's marginal use for all test modes
• Implementation and assessment of driving dynamics simulations
• Numerical Optimization
• Optimization and automation of the process development in MSC Adams/Car

Our services in the field of flow field, component temperature calculation and geometry optimization: Simulation of cooling systems in the engine compartment

• Thermal analysis of plastic components in the engine compartment and the vehicle underbody.
• Investigate the performance of the cooling pack, gearbox cooling and other cooling systems
• Thermal analysis of rubber and plastic components in the chassis and powertrain
• Design of heat shields and shields for the fire wall, for turbochargers, brake systems, steering, fuel tank and other components.

Aerodynamic analysis

• Drag and lift coefficient
• Flow analysis of aerodynamic components
• Analysis and optimization of the under hood flow
• Analysis of vehicle soiling in driving conditions

Simulation of engine processes

• Analysis of spray mixture formation in the cylinder
• Analysis of the injection into the cylinder
• Detection of combustion problems in the area of the ignition plug
• Analysis of the flow in the cylinder with a figure of swirl and turbulence

Analysis of intake and exhaust systems

• Estimation of pressure drop
• Calculation of flow uniformity index
• Positioning of oxygen sensors in the exhaust system
• Optimization of the flow in the intake and the exhaust system
• Design of the flow in the catalyst
• Design and positioning of exhaust gas recirculation systems (EGR pipes)
• Investigation of exhaust runner lenghts and the design of the catalyst cone design

In addition to our large portfolio in the CFD simulation, we have extensive experience in the development of new simulation processes. We offer expert knowledge in the field of interface programming of co-simulations and the coupling of software, e.g., 3D CFD and FEM simulation of fluid-structure interaction, and 3D CFD and radiation solvers for the calculation of heat transfer processes. Just contact us. Together we will find a solution that is individually tailored to your needs.

Our services in the field of headlight development:

• Assessment of the thermal load of the individual components in the headlight with the help of commercial and Open Source CFD software
• Verification and protection of the thermal resistance of new lighting concepts all the way to the series production
• Condensation and defogging analysis
• Analysis of active and passive cooling of LED in head lights and tail lights